WeldCat™ Series

Clean Air Matrix

RoboVent engineers are experts in every category of air filtration and ventilation. The four categories below represent the major options for treating your contaminated air. RoboVent has designed solutions for each of these categories and has manufactured air filtration systems of unrivaled quality.

For more information about these categories, see Indoor Air Quality 101.

Ambient_Filtration

Large blowers and air filtration equipment draw contaminated air from the plant (typically at the ceiling level), filter it and return it to the plant. This is a proven solution in plants welding large parts with overhead cranes. It reduces the haze in the air, resulting in a cleaner working environment, with no negative pressure or heat loss.

SourceCapture_Filtration

Air in the immediate area of the welding activity is captured in a hood system, then filtered and returned to the plant. This is the best solution whenever possible. It allows for a more flexible system and removes the smoke directly from the operator's breathing zone. There are many types of source capture, including overhead hoods, crossflow hoods, fume arms and fume guns, some of which work better than others.

Ambient_Exhaust

Large exhaust fans draw contaminated air from the plant and exhaust it directly into the environment, typically through the roof or walls. This is a traditional method and often results in negative air pressure. Also, it is very difficult to climate-control your plant and the system may not work well in the winter.

SourceCapture_Exhaust
Air in the immediate area of the welding activity is captured in a hood, sent through ductwork, and exhausted directly into the environment. This is a lower capital cost alternative to filtration, but tends to result in high operating costs and large, unsightly ducting systems that work less efficiently with modifications. It also results in negative pressure problems.

A Revolutionary Air Filtration Solution For Robotic Welding Cells

The RoboVent WeldCat™ Robotic Welding Air Filtration System is a compact, self-contained system that cleans and recycles smoke-contaminated air generated in robotic welding cells. All components within the WeldCat are controlled by a smart interface—the eTell Intelligent Controls allow you to monitor and control the equipment from a single touch screen. The RoboVent WeldCat returns clean air to the plant, helping to maintain a healthy work environment.

By dedicating one filtration unit to each weld cell, the WeldCat distributes the job of cleaning the air. This design greatly reduces the possibility of a total system failure, along with offering potentially large reductions in production delays and downtime. The WeldCat features fast and simple installation—simply position the unit beside the weld cell and insert the intake into the cell wall.

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RoboVent Flexan Enclosure

The Flexan Enclosure is a modular system that employs both guarding panels and an overhead hood. The enclosure is designed to assemble and disassemble easily and fits almost any welding station or production line.

Standard Features

eTell™ Intelligent Controls

A revolutionary system that learns your routines and makes automatic adjustments to save energy and extend filter life. It even alerts you when maintenance is needed.

Dynamic Pulse™ System

This patented system for filter cleaning includes multiple valves and computer-synchronized blasts of compressed air to shed dust and send it into the collection area.

Endurex RMO Cartridge Filters, Dust & Fume Air Filters

Endurex RMO Cartridge Filters

RoboVent's premium filter engineered to provide the best filtration protection for your plant and employees. A widened pleat and proprietary filter media help deliver top performance.

Containment Options

RoboVent has multiple solutions available for the final resting place of your dust. Whether your loading application is heavy, medium or light, RoboVent has you covered.

Air Filtration Systems

All-in-One Complete Air Filtration Systems

RoboVent collectors arrive completely assembled and tested. This all-in-one approach delivers the highest quality, convenience and cost savings.

Snap-Lock Filter Clamp

Built with a gusseted support structure, RoboVent's double-rail clamping mechanism provides an airtight seal and a quick release.

Rugged Cabinet Design

RoboVent's dust collectors are housed in a rugged, modular cabinet that is covered—along with structural components—by a 15-year warranty.

Built-in Noise Reduction

Multiple measures contribute to noise reduction in RoboVent dust collectors, improving the work environment and helping to meet noise regulations.

Vertical Filter Design

RoboVent's vertical filters are designed to shed dust into the containment system far more efficiently than horizontal filters. This design significantly increases filter life.

The RoboVent “No Weak Links” Process

From state-of-the-art filters and cabinet design to our ironclad guarantee on every system we sell, RoboVent provides an unbroken chain with no weak links for total customer satisfaction.

60 Minute On-Site Assembly

RoboVent collectors come pre-assembled, so on-site assembly takes less than 60 minutes!

24-Hour Support

RoboVent's 24-hour support—at 888.RoboVent—is a promise that a RoboVent expert is available at all times for any need.

Warranty

RoboVent promises every customer will be satisfied, and that promise is in writing. RoboVent's warranty is the best in the industry.

Optional Features

RoboVent eQ360™: Air Quality Monitoring

A total environmental monitoring solution for today's data-driven facilities. It helps you optimize your facility environment to keep employees safer, healthier, happier and more productive.

RoboVent eQ™: Air Quality Monitoring

An innovative system that monitors your air quality and automatically turns your collectors on or off. The eQ delivers cost savings through cutting-edge technology.

SparkOut Caption Alt Text

Delta3™ Spark Arrestor

Using groundbreaking technology to kill sparks before they become a problem, the Delta3 protects your workers, your equipment and your productivity.

SafeSensor™ Particulate Monitoring

An advanced particulate-monitoring device capable of detecting leaks past the filters. If one should occur, SafeSensor shuts the system down and triggers an alarm.

Supprex-200™ Fire Suppression

Activated by smoke or heat, the Supprex-200 acts quickly to suppress a fire. Airflow is shut off, and, if needed, FM-200 gas is deployed. Cleanup is minimal.

Supprex-200™ Damper

A device that stops the spread of fire and smoke through your ductwork, RoboVent's Supprex200 Damper protects your workers and property.

ICE: Integrated Cooling Equipment

A patent-pending system combining dust collection and air conditioning, the ICE system cleans the air and keeps workers comfortable and productive.

eDrive™ Automatic VFD

Constantly monitoring airflow, the eDrive automatically changes motor RPM to adjust for filter loading. This significantly cuts energy use and extends filter life.

AutoSaver™ Power Usage Sensor

Mounted directly into your control panel, the AutoSaver feature turns your RoboVent system on during welding and off when finished, cutting energy costs.

Barrel Level Sensor

This sensor alerts operators when the containment system is full and ready to be emptied. This eases your maintenance workload and avoids overfills.

HEPA After Filter

A HEPA filter cleaning the air as a final step of purification ensures your facility and its workers enjoy the highest quality of air possible.

Additional Acoustical Attenuation

Mounted atop your dust collector, this device quiets the air being discharged from the unit using carefully designed aerodynamics.

Hopper Gate

A mechanism that isolates your containment drum from the dust collector, the hopper gate allows workers to empty the drum without taking the collector offline.

Service Platform

A secure place to stand while changing filters, the Service Platform provides a safe and convenient way to tend to your dust collector's maintenance.

Sprinkler Head Port

An economical tool in RoboVent's fire suppression arsenal, the Sprinkler Head Port is mounted directly into the filter cabinet for immediate action.

RoboVent Maintenance Program, Clean Air and Industrial Air Filtration Solutions

ClientCare Maintenance Program

ClientCare lets you leverage RoboVent's expertise so you can reduce the burden on your maintenance staff and stay focused on your core business.