Manual Welding Source Capture

Clean Air Matrix

RoboVent engineers are experts in every category of air filtration and ventilation. The four categories below represent the major options for treating your contaminated air. RoboVent has designed solutions for each of these categories and has manufactured air filtration systems of unrivaled quality.

For more information about these categories, see Indoor Air Quality 101.

Ambient_Filtration

Large blowers and air filtration equipment draw contaminated air from the plant (typically at the ceiling level), filter it and return it to the plant. This is a proven solution in plants welding large parts with overhead cranes. It reduces the haze in the air, resulting in a cleaner working environment, with no negative pressure or heat loss.

SourceCapture_Filtration

Air in the immediate area of the welding activity is captured in a hood system, then filtered and returned to the plant. This is the best solution whenever possible. It allows for a more flexible system and removes the smoke directly from the operator's breathing zone. There are many types of source capture, including overhead hoods, crossflow hoods, fume arms and fume guns, some of which work better than others.

Ambient_Exhaust

Large exhaust fans draw contaminated air from the plant and exhaust it directly into the environment, typically through the roof or walls. This is a traditional method and often results in negative air pressure. Also, it is very difficult to climate-control your plant and the system may not work well in the winter.

SourceCapture_Exhaust
Air in the immediate area of the welding activity is captured in a hood, sent through ductwork, and exhausted directly into the environment. This is a lower capital cost alternative to filtration, but tends to result in high operating costs and large, unsightly ducting systems that work less efficiently with modifications. It also results in negative pressure problems.

Manual Welding Source Capture Ventilation Systems

Source capture is a proven way to reduce weld fumes where it is needed most. This involves collecting fumes at the point of welding. There are several ways to do this. A fume arm or overhead hood can pull source fumes out of the breathing zone. The added benefit of a fume arm is the ability to pinpoint the source of fumes and ensure welders stay out of the harm's way. However, a fume arm requires welders to reposition the arm as they work, which doesn't always happen when welders are in a hurry.

Other RoboVent options for source capture include a fume gun that has a capture nozzle integrated directly into the welding gun. This device captures fumes at the point of creation. Other options, such as backdraft, downdraft and crossflow products, direct air through a welding station in such a way as to capture fumes and carry them away from the welder.

All of these options are based on RoboVent's decades of experience controlling weld fumes. RoboVent understands welding, and these solutions are suited to MIG, TIG, Stick and Spot Welding. They are also suited for any material you might work with, including carbon steel, aluminum, stainless steel and specialty metals. RoboVent's engineering staff can work with you to design a system that best fits your process and your budget.

RoboVent has a wide selection of equipment and systems for manual welding to fit any application. The systems are suited to MIG, TIG, Stick and Spot Welding; Carbon Steel, Aluminum, Galvanized, Stainless Steel and specialty metals. RoboVent engineering staff can work with you to design a system that best fits your process and your budget.

 

RoboVent Extractor: Weld Gun Source capture

The RoboVent Extractor™

Safe extraction of welding fumes at the source

The RoboVent Extractor consists of a welding gun with a built-in extraction module. The gun can be connected to a central extraction system or to a stand-alone version without any problems. One advantage of the RoboVent Extractor gun integrated with a RoboVent FlexPro Hi-Vac collection system is that it can be used in different workplaces, such as in ships' holds or tanks.

Configurations

Grid Configuration

A modular, flexible and future-proof solution. When you want the efficiency and energy savings of a centralized ducted system, but with flexibility to move components if needed, consider RoboVent's Grid Configuration.

RoboVent Hi-Vac Grid Configuration: Facility-Wide Filtration

Hi-Vac Grid Configuration

Hi-Vac Grid gives you the power and efficiency of a centralized, ducted hi-vac system along with the flexibility of mobile source capture of dust and fumes.

RoboVent FloorSaver: Weld Fume & Dust Source Capture Configurations

FloorSaver Configuration

A space-saving system that keeps your operation nimble and flexible, RoboVent's FloorSaver system stacks a powerful filter on top of your weld cell.

Traditional Configuration

The traditional configuration maximizes performance with ductwork sized for optimal airflow for your specific applications.

Services

VentMapping® Engineering

VentMapping is a systematic engineering and design service. Our comprehensive approach helps us find the safest, most effective and most efficient way to meet your goals.

RoboVent Maintenance Program, Clean Air and Industrial Air Filtration Solutions

ClientCare Maintenance Program

ClientCare lets you leverage RoboVent's expertise so you can reduce the burden on your maintenance staff and stay focused on your core business.

Collectors

Fusion™ Series

A dust collector on the cutting edge of air filtration. The Fusion Series delivers exceptional performance and cost savings in a powerful, simple package.

FlexPro™ Hi-Vac Series

A plug-and-work smoke-collection system that collects fumes at the source. This powerful air filtration system is perfect for manual and robotic welding applications.

CrossFlow Table

The RoboVent CrossFlow Table is a compact, fully self-contained system that recycles contaminated air using a high efficiency, self-cleaning filter system. The unique CrossFlow design ensures clean air, a clean plant and cost-effective removal of contaminants.

PowerBoom™

A highly flexible solution for source capture of weld fumes, RoboVent's PowerBoom™ is a powerful fume collector with a reach of 17 feet.

VentBoss® Series: Portable Fume and Dust Source Capture Solutions

VentBoss® Series

Flexible, powerful solutions to your dust and fume control challenges, RoboVent's VentBoss® Series are tough, durable collectors available in a variety of configurations.

WeldPro® XT Workstation

A complete welding station that uses virtually no floor space, RoboVent's WeldPro XT is a compact, source-capture solution.

Products

Endurex RMO Cartridge Filters, Dust & Fume Air Filters

Endurex RMO Cartridge Filters

RoboVent's premium filter engineered to provide the best filtration protection for your plant and employees. A widened pleat and proprietary filter media help deliver top performance.

Hi-Vac Fume Gun Source Extraction: The RoboVent Extractor

The RoboVent Extractor™

A welding gun with built-in extraction module to remove weld fumes at the source. The RoboVent Extractor is a lightweight, flexible and powerful tool to protect workers.

Exhaust Fans

RoboVent's exhaust fans are designed for commercial and industrial applications that require high volumes of air at low static pressures.

RoboVent Flexan Enclosure for Welding Statons

Flexan™ Enclosure

This modular enclosure employs both guarding panels and an overhead hood to fit almost any welding station or production line.

Dust and Fume Source Capture: RoboVent FumeArms

FumeArms & Extension Booms

A set of flexible solutions for capturing weld fumes, RoboVent's FumeArms and Extension Booms are designed to move easily into position to protect workers.

Welding and Sanding Safety Curtains

Safety Curtains

Used to protect nearby workers from arc flash, sanding operations or other processes, RoboVent's safety curtains are available in multiple sizes.

RoboVent Supplied-Air and PAPR Hoods,

Supplied-Air and PAPR Hoods

RoboVent's supplied-air or powered-air-purifying-respirator hoods provide a continuous supply of cleaner air, making workers safer and more productive.