Fertilizer Dust Collection

From Farms to Flare Ups: The Risks with Fertilizer Dust

The development of nitrate-based fertilizer has been considered by some as the most significant agricultural advancement of the 20th century. The unique properties of this type of fertilizer creates a dual-release of nutrients for the plant. However, the base material, Nitrate, is also used in the manufacture of explosives—a fact that should not be overlooked when dealing with fertilizer dust collection.

Many kinds of dust pose ignition risks, but particulates that come from a volatile substrate, as in the case of fertilizer, are especially dangerous. Dust particulates have a large surface area, creating great potential to react to oxidation or flashing. And the finer the particulates, the more readily they react to the environment, which can lead to a rapid expansion of the gases that surround the particulates. This expansion can ultimately create what is called a flame front—the zone where the chemical reaction of oxidation achieves ignition—and explode.

Stopping the flame front before it can occur requires serious air quality control measures. With fertilizer dust, however, the need for a static-reducing dust-collection system becomes a primary concern. Reducing the dust in a static-free environment not only eliminates the potential for dust combustion, but it creates a healthier environment for workers.

 

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Exposure Risks for Fertilizer Dust

Beyond being highly explosive in dust form, fertilizers also create significant health-related problems when inhaled, ingested, or, in some cases, through contact with the skin. Many of the compounds used to make fertilizer are caustic and can cause rashes or chemical burns through exposure.

Recent test results reveal that many heavy-metal fertilizers (those that are often added directly to the soil) are fertilizers with an elevated content of hazardous metals such as cadmium, lead, and even arsenic.

Problems with exposure to these materials are too numerous to list, however, some of the health-related side effects of fertilizer dust are:

  • Moderate to severe eye and skin irritation
  • Burns to skin and mucus regions
  • Nausea and vomiting
  • Headache, nervousness, and uncontrolled muscle movements
  • Chemical Pneumonitis

The volatile mix of chemicals that go into crops and onto farmlands has a tragic history, as well. At least 70 accidents have been linked to fertilizer dust combustion, specifically since 1921. These are no small accidents, either. In fact, the deadliest industrial accident in U.S. history was caused by fertilizer dust.

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Regulations for Fertilizer Dust

Whether it’s in the fields or in a manufacturing facility, fertilizer dust is a serious concern. Any handling of fertilizer should be done with the utmost care, but if it is being warehoused, stored in bulk quantities or loaded into machinery then a properly designed dust-collection system needs to be installed. Mid- to large-sized farms, fertilizer manufacturing plants and even bulk retail sites run the risk of fertilizer dust exposure or explosion.

The serious risks both to personal health as well to facility safety that come with handling fertilizer have motivated the Occupational Safety and Health Administration (OSHA) to create an alliance with the fertilizer industry. This alliance, formed in early 2015, will increase federal attention on fertilizer-handling facilities.

OSHA has a three-step approach to preventing unintentional non-compliance: capture, contain and clean. Having the proper dust-collection system accomplishes each of the three C’s of dust safety. Not only does optimized collection equipment capture the dust, but—with the right filtration system—the unit can clean the air while containing the dangerous particulates.

 

Solutions for Fertilizer Dust

Due to the unique nature of the fertilizer industry, and the various environments where fertilizer dust can be present, a customized dust-collection system is the most effective solution. Dust collection is absolutely crucial to staying on top of the competition when handling or manufacturing fertilizers. The right dust collector will not only help businesses eliminate the risk of dust combustion, but the improvement to air quality will increase employee health and talent retention.

RoboVent offers a wide variety of dust collectors and engineering services to meet any challenge—from standard, proprietary systems like our Fusion units to a custom solution designed using our proprietary VentMapping software to specifically address your facility’s unique air-quality concerns. Each of RoboVent’s products has been designed to be easy to install and maintain.

Configurations

Traditional Configuration

The traditional configuration maximizes performance with ductwork sized for optimal airflow for your specific applications.

Services

VentMapping® Engineering

VentMapping is a systematic engineering and design service. Our comprehensive approach helps us find the safest, most effective and most efficient way to meet your goals.

RoboVent Maintenance Program, Clean Air and Industrial Air Filtration Solutions

ClientCare Maintenance Program

ClientCare lets you leverage RoboVent's expertise so you can reduce the burden on your maintenance staff and stay focused on your core business.

Collectors

Fusion™ Series

A dust collector on the cutting edge of air filtration. The Fusion Series delivers exceptional performance and cost savings in a powerful, simple package.

Products

Endurex RMO Cartridge Filters, Dust & Fume Air Filters

Endurex RMO Cartridge Filters

RoboVent's premium filter engineered to provide the best filtration protection for your plant and employees. A widened pleat and proprietary filter media help deliver top performance.