While the most common physical problem associated with aluminum dust is physical irritation—primarily to the skin and eyes—more serious problems have been documented. Respiratory effects include impaired lung function and fibrosis. Long-term exposure can also produce signs of cholestasis, a liver disorder. When aluminum is present in weld fumes, exposure has been associated with neurological damage and motor dysfunction.

Another major risk of aluminum dust is explosion. Aluminum dust is one of the most dangerous of the combustible dusts. When present in the air in the right particulate size and in the right combination with oxygen, this particular dust is a serious ignition hazard. Aluminum dust explosions are rated in the most extreme category of all dust explosions.

Whether aluminum’s end use is in an airplane or an antiperspirant, its dust is a serious concern for manufacturers. Workers need protection from the inhalation hazard, and facilities must be safeguarded from explosions.


OSHA’s regulations for aluminum dust are serious but achievable. Their standard for total aluminum dust is 15 mg/m3, the same for general dust. Its standard for respirable aluminum dust, however, is a much more serious 5 mg/m3. For the record, the National Institute for Occupational Safety and Health (NIOSH) recommends limits of 15 mg/m3 and 10 mg/m3, respectively. Presently, OSHA shows no signs of adjusting its long-held standard.

As manufacturers know, failure to comply with these regulations is a serious matter. Citations can lead to fines that can pile up—sometimes reaching into the hundreds of thousands of dollars. Being cited can hurt a company’s ability to recruit and retain top talent, as well.


RoboVent understands every dust challenge and can address contaminants from the most toxic metals to nuisance dusts. Aluminum dust falls somewhere in between. A comprehensive system such as RoboVent’s Senturion Series would protect workers and also remove the threat of dust explosions. Our Delta3 Spark Arrestor system further protects facilities from fires and explosions, killing sparks before they can cause problems.

If a manufacturer needs a more limited solution, such as a dust collector for a grinding station, RoboVent has many options for that, as well. Our extensive line of portable collectors can be outfitted with hoods and arms to capture dust at its source. There is no better way to protect workers than by implementing powerful source capture of dusts and fumes.

Our engineers design dust collection system with efficiency and cost savings in mind. Systems are optimized to provide the right solution at the right price. As always, RoboVent backs up its work and products with the best guarantees in the business.

Aluminum Dust Collection System Collectors

Senturion Dust Collector


Senturion Modular Dust Collector ONE TOUGH DUST COLLECTOR. COUNTLESS APPLICATIONS. Senturion i...

Aluminum Dust Collection System Filters

Clean Air Technology Services

Dust collection system engineering and design


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